[{"data":1,"prerenderedAt":109},["ShallowReactive",2],{"project-steel-plant-flushing-2024":3},{"id":4,"title":5,"body":6,"clientIndustry":92,"coverImage":93,"description":94,"duration":95,"extension":96,"featured":97,"gallery":93,"meta":98,"navigation":97,"path":99,"seo":100,"serviceType":101,"stem":102,"tags":103,"year":107,"__hash__":108},"projects\u002Fprojects\u002Fsteel-plant-flushing-2024.md","大型鋼鐵廠液壓系統沖洗工程",{"type":7,"value":8,"toc":84},"minimark",[9,13,17,20,36,39,67,70],[10,11,12],"h2",{"id":12},"工程背景",[14,15,16],"p",{},"客戶為台中地區一間具有二十餘年歷史的中型鋼鐵製造廠，廠內液壓系統負責驅動多台鍛壓、剪切及矯直設備。近年來設備陸續出現控制閥動作遲緩、油泵噪音增大等異常現象，經初步診斷，系統油液污染度已達 NAS 12 等級，嚴重超出設備允許上限（NAS 9）。",[10,18,19],{"id":19},"工程挑戰",[21,22,23,27,30,33],"ul",{},[24,25,26],"li",{},"鋼鐵廠生產排程緊密，僅允許週末及春節停機期間施工",[24,28,29],{},"液壓系統容量大（系統總油量逾 3,000 公升），沖洗難度高",[24,31,32],{},"多台設備共用油路，管路配置複雜，沖洗旁路規劃難度較高",[24,34,35],{},"設備採購年代不一，部分管路圖面資料缺失，需現場重新測繪",[10,37,38],{"id":38},"解決方案",[40,41,42,49,55,61],"ol",{},[24,43,44,48],{},[45,46,47],"strong",{},"分段施工計畫","：依設備重要性與生產排程，將全廠液壓系統分為三個沖洗區域，分三個週末逐區完成",[24,50,51,54],{},[45,52,53],{},"大流量沖洗機","：調度專業大流量沖洗設備（最高 400 L\u002Fmin），搭配高精度過濾系統（3μm β=200）",[24,56,57,60],{},[45,58,59],{},"旁路設計","：對每個沖洗區域繪製臨時旁路管路圖，確保精密元件不受沖洗流量衝擊",[24,62,63,66],{},[45,64,65],{},"持續監控","：沖洗過程每 4 小時取樣一次，即時追蹤清潔度改善進程",[10,68,69],{"id":69},"施工成果",[21,71,72,75,78,81],{},[24,73,74],{},"全廠液壓油清潔度從 NAS 12 降至 NAS 7，優於原定目標（NAS 8）",[24,76,77],{},"完工後客戶反映設備動作靈敏度明顯改善，控制閥動作延遲消除",[24,79,80],{},"沖洗過程同步發現並更換 3 處老化管路接頭，消除潛在洩漏隱患",[24,82,83],{},"完工後 6 個月追蹤，系統運行穩定，未發生液壓相關故障停機",{"title":85,"searchDepth":86,"depth":86,"links":87},"",2,[88,89,90,91],{"id":12,"depth":86,"text":12},{"id":19,"depth":86,"text":19},{"id":38,"depth":86,"text":38},{"id":69,"depth":86,"text":69},"鋼鐵製造",null,"針對高齡鋼鐵廠整廠液壓系統進行全面沖洗，達到 NAS 8 清潔度標準，有效延長關鍵液壓元件使用壽命。","21 天","md",true,{},"\u002Fprojects\u002Fsteel-plant-flushing-2024",{"title":5,"description":94},"hydraulic-flushing","projects\u002Fsteel-plant-flushing-2024",[104,105,106],"液壓沖洗","鋼鐵業","NAS清潔度",2024,"Qd8bcVrvwDsr6TiM90DKhyGhovrQxZ8up0RpR7wveUk",1780459437670]